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  • Component testing technology by Hegewald & Peschke
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Calmar One - the PLC-based control concept for furniture and component testing

High ease of use for simple testing tasks

The PLC-based Calmar One control concept enables test configurations with up to six test axes. It is designed for ease of use and operation and for equipping test systems with pneumatic axes. In addition to endurance tests and dynamic and static load tests, functional tests and product life cycle simulations can also be performed. Depending on the test specimen and test task, an individual test bench can be configured for your specific test task on the basis of this modular system.

Calmar One is designed for test system-defined processes with the option of varying setpoints such as force and position as well as cycle times. The dynamic controller, newly developed specifically for this concept, reacts adaptively to environmental influences such as friction effects, changes in compressed air and temperature, hard or soft test specimens, etc. This allows for precise motion sequences, shorter cycle times, and faster processing of the test task.

Calmar one furniture testing systems/component testing systems – key features and special characteristics

  • Extremely easy handling via touch display directly on the test bench with application-oriented user interface
  • Fast loading of preconfigured standard-based and customer-specific test procedures
  • Freely configurable test sequences and test axes
  • Online visualization (real-time graphics/values) on the touch display
  • Data export interface – configurable data recording – export option (*.csv) to PC
  • Optional automated test report
  • Various test modules possible: bending cycle, rotation test, drop test, linear movement
  • Control cabinet with separate electrical and pneumatic systems; incl. central compressed air connection and power supply – significantly reduced noise during operation thanks to completely insulated housing
  • Separate user interface with touch display
  • Modular & flexible test systems – individual test benches and universal test fields
  • Compact, simple test bench-related control concept
  • Pneumatic axes equipped with high-quality force and displacement sensors for precise force/displacement control
  • High-quality components, guaranteed supply of spare parts

Technical data of the Calmar One testing systems

  • Internal sampling rate: 10-20 ms real time
  • Fixed control cycle of 100 ms
  • Control accuracy up to ±2 digits
  • Over 20 test templates can be stored
  • 1- to 6-axis systems available
  • 2 or 3 simultaneous tests on a multi-axis test bench (up to 4 or 6 axes)
  • Force measurement accuracy ±1% of final value
  • Displacement measurement accuracy ±1 mm

Requirements:

  • Electrical connection: 230 VAC, 50 Hz
  • Pneumatic connection: Compressed air 5-8 bar, quality according to ISO/DIS 8573-1

Examples of displays in the Calmar one application-optimised control concept

(also available in English)

Selection of test rigs with the Calmar One control concept

 

Consulting on furniture and component testing technology

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We offer DAKKS calibration for furniture/component test benches – for both control concepts! Please contact our service department for more information.

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Calmar one - Component and furniture testing system

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Safe test results:

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