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Component testing in the automotive industry

Test benches and universal testing machines for vehicle components

In the automotive industry, components and assemblies must meet the highest standards of safety, durability, and functionality. Hegewald & Peschke develops and supplies testing systems for component testing in the automotive sector that simulate real-life load scenarios and deliver reproducible results. Our automotive test benches are used in development, series production support, and quality assurance, enabling realistic stress, functional, and service life tests on vehicle components, from individual parts to assemblies.

Typical test methods for vehicle components

  • Brakes: Brake pads are tested for shear strength in universal testing machines with a shear device.
  • Cable shift: High mechanical loads are simulated in continuous and alternating tests to detect wear or failure at an early stage.
  • Seats and interior elements: Cyclic bending and torsion tests ensure functionality and safety in daily use.
  • Seat belts: Seat belts, including belt tensioners and buckles, are tested in tensile tests using a universal testing machine.
  • Battery & fuel cell: Mechanical, thermal, and electrical tests in testing machines with temperature chambers provide a comprehensive understanding of behavior under real-world conditions.
  • Fine-blanked parts in safety-relevant components: Destructive pressure tests show whether components can withstand high mechanical loads.
  • Vehicle body: Endurance testing and simulation of real-world usage cycles over millions of load cycles

Your advantages with test benches from Hegewald and Peschke

  • Modular component test benches: Adaptable to component geometry and test task

  • Single-axis and multi-axis test benches: With servo-electric and/or pneumatic test axes

  • High control and measurement accuracy: Reproducible results even in dynamic tests

  • Flexible test software: Freely definable test sequences without programming knowledge – everything from standard-compliant tests to customer-specific test sequences can be implemented

  • Future-proof: Modular design offers expansion for new components and standards

We specialize in automotive testing technology and, in addition to our universal testing machines and component test benches, we also offer special test benches such as torsion testing machines and stone impact testers. For our vehicle testing technology, we provide you with excellent service and software support, as well as a supply of spare and wear parts for 10 years.

Discuss your testing requirements now

Are you planning to test components in the automotive sector and looking for a suitable test bench or universal testing machine? With our many years of experience in the automotive sector, we are happy to support you in designing the optimal testing system.

Talk to us about your testing requirements.

Free initial consultation on automotive component testing

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Testing of rubber and elastomers according to ISO 37

Tensile testing machine inspekt table with long distance extensometer L1100

  • Industry: Automotive industry, medical technology, construction industry

The ISO 37 or ISO 037 test standard deals with the determination of the tensile strength and elongation of rubber and elastomers. The standard ensures that the mechanical properties of the two materials are tested under standardised conditions so that the results are comparable. The results ensure that products made from these materials meet the required specifications and quality standards.

Testing machine for component tests on fuel cells

Component testing for electromobility

Fuel cells have the potential to fundamentally change the way we generate and use energy. They offer an efficient and environmentally friendly way of generating energy by converting hydrogen and oxygen directly into electrical energy and water without producing harmful emissions.

Component testing on safety friction clutches for the automotive industry

Universal testing machine inspekt table 5 kN with temperature control chamber

Friction clutches in electric tailgates of vehicles are safety-relevant components that prevent uncontrolled closing. To ensure that these clutches function reliably, they are tested using a special testing system from Hegewald & Peschke that simulates both pressure and torque loads under realistic conditions.

Testing of fine-blanking parts for the automotive industry

Universal testing machine inspekt blue 20 kN with pressure device

Fineblanked parts are used in safety-relevant systems such as brake systems, belt devices and gearboxes. Due to the high mechanical load, the material and design of these components must meet strict testing requirements, both in development and in ongoing production. The inspekt blue 20 kN universal testing machine with a pressure device is used for quality assurance.

Determination of the abrasion and friction properties on deep-drawn sheets

Special testing machines for strip tensile tests, friction tests and draw-bead tests

  • Branch: Automotive industry

This testing machine allows to determining the abrasion and friction properties on deep-drawn sheets. Those sheets are used e.g. for engine bonnets, car wings, doors or pillars. The corresponding test procedure is the draw-bead-test.

Static puncture tests and bending tests on glass according to ISO 614 und DIN EN 1288-3

Glass testing machine inspekt S 50 kN

  • Branch: glass industry

With the inspekt S 50kN, stamp compression tests can be carried out on glass according to ISO 614 and bending tests according to DIN EN 1288-3 up to a maximum load of 50 kN.

Determination of the shear strength of brake linings

Universal testing machine inspekt table 250 kN

  • Branch: automotive industry

The inspekt table 250 kN tensile testing machine can be used to test the shear strength of brake linings. For this purpose, the machine is equipped with a shearing device, a hydraulic unit and a safety door.

 

Testing of flat tensile specimens for the automotive industry

Universal testing machine inspekt 250 kN

  • Branch: Automotive industry

The inspekt 250 kN universal testing machine offers a powerful solution for the mechanical testing of materials used in the automotive industry. It enables precise testing of flat tensile specimens made of aluminum, stainless steel and various deep-drawing steels used for car body and structural components.

Component testing and material testing of aluminum and steel

Universal testing machines inspekt table 50 kN and inspekt table 250kN

  • Branch: Automotive industry

The mechanical testing of aluminum and steel plays a decisive role in quality assurance and the development of new materials. Especially in the automotive industry, materials must meet strict requirements. Hegewald & Peschke offers specialized universal testing machines from the inspekt table series, which enable both standardized and individual testing procedures.

Metal tensile tests on sheet samples and tension/pesssure tests on components for car seats

Universal testing machine Inspekt table 100kN

  • Branch: Automotive industry

The testing machine inspekt 100kN features a wider test space in order to test also larger scale components. Furthermore, it is equipped with a work safety door of a new design...

Testing of Mechanical Properties on CFRP specimens according to ASTM D3039, ISO 527, ASTM D790 & ISO 14125

Universal Testing Machine inspekt 250kN with Temperature Chamber and Video Extensometer

  • Industries: Automotive industry, aviation and aerospace industry, plastics industry

Carbon fiber reinforced plastics (CFRP), commonly known as carbon, are characterized by their high strength combined with low weight. These properties make them ideal for applications in aerospace, automotive, and sports equipment industries. The testing system is used to determine the mechanical properties of composite samples by means of tensile tests (e.g. according to ASTM D3039 & DIN EN ISO 527) and bending tests (e.g. according to ASTM D790 & DIN EN ISO 14125.

Tensile tests on the components of vehicle seats

Universal testing machine inspekt 100 kN, extended by 550mm

  • Branch: automotive engineering

To reduce the risk of injury in automobile accidents, especially safety relevant components of vehicle seats are tested using the inspekt 100kN special testing machine in terms of their material quality and stability... 
 

Testing of car windows - Adhesive load measurement on bonded joints

Universal testing machine inspekt solo 2.5 kN with special peel device

  • Branch: automotive engineering

A modern automobile is made up of up to 10,000 individual components, including numerous small and micro components. The inspekt solo 2.5 kN universal testing machine enables tensile and pressure tests on especially sensitive and sometimes heavily stressed small components like side windows at cars with an inspection fixture for detention force determination of splicing tapes...

Tensile, compression and bending tests on ceramic components

Universal testing machine inspekt table 50kN with a special device for ceramic specimens

  • Branch: automotive industry, ceramics industry

Since the invention of the spark plug, ceramic components have gained a secure place in vehicle manufacturing. They are built into a wide variety of components and make an active contribution towards vehicle safety, environmental impact and vehicle comfort. Typical areas of use include, for example, catalytic converters, sensors and lighting technology, particle filters, and much more.

Fracturing force of the safety belt, safety belt tightener and safety belt buckle combination

Universal testing machine inspekt 100 kN, extended version

  • Branche: automotive industry, aviation industry

The inspekt 100kN universal testing machine determines the fracturing force of the safety belt, safety belt tightener and safety belt buckle combination with a nominal load of up to 100kN... 

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