Component testing in the automotive industry
Test benches and universal testing machines for vehicle components
In the automotive industry, components and assemblies must meet the highest standards of safety, durability, and functionality. Hegewald & Peschke develops and supplies testing systems for component testing in the automotive sector that simulate real-life load scenarios and deliver reproducible results. Our automotive test benches are used in development, series production support, and quality assurance, enabling realistic stress, functional, and service life tests on vehicle components, from individual parts to assemblies.
Numerous mechanical tests are performed on vehicle seats to verify their safety, load-bearing capacity, and fatigue strength. Relevant testing standards require cyclic load tests in two load directions. The standardized vehicle seat test stands from Hegewald & Peschke are equipped with a force- and displacement-controlled electromechanical test axis and can apply test forces of up to 5,000 N with a maximum stroke of 200 mm. They are particularly well-suited for endurance tests, in which both the damage pattern after the test is completed and the progression of damage throughout the entire test can be analyzed.
The demands placed on brake pads are constantly increasing. Heavier vehicles and more powerful drivetrains require ever-greater braking performance and, consequently, particularly durable components. To test shear strength, brake pads are tested in universal testing machines, such as the inspekt table 250 kN, using a special shear device. In this process, the brake pad is secured in a specially developed fixture, and the adhesive bond between the backing plate and the friction lining is subjected to a defined shear force. Depending on the test specification, the load is applied laterally or from above and is continuously recorded until the adhesive bond fails.
Battery cells are at the heart of electric vehicles and are subjected to a wide range of electrochemical, thermal, and mechanical stresses during operation. For testing these cells, Hegewald & Peschke offers a specially tailored testing system consisting of a universal testing machine (inspekt 100 kN) and a temperature-controlled chamber for simulating real-world environmental conditions. The system is used to perform compression tests to simulate the mechanical stresses on battery cells, such as those caused by temperature changes or the installation conditions within the vehicle.
Fuel cells enable efficient and emission-free energy generation by directly converting hydrogen and oxygen into electrical energy and water. As a result, they are becoming increasingly important, particularly as a propulsion technology for vehicles. Test machines from the inspekt series by Hegewald & Peschke are used for quality assurance in the manufacturing process. In this process, several fuel cells are pressed together to form a so-called stack, on which mechanical pressure tests with test forces of up to 100 kN are performed. These tests ensure the required stability and functional safety of the fuel cell stacks.
![[Translate to englisch:] Prüfmaschine inspekt 100 kN mit Temperierkammer](/fileadmin/_processed_/b/e/csm_Pruefmaschine_fuer_die_Pruefung_von_Batteriezellen_02_9daecde540.jpg)
High mechanical stresses on vehicle shifting systems are simulated through endurance and cyclic tests to detect wear and potential failures at an early stage. The cable-shift test stand from Hegewald & Peschke enables vertical and horizontal testing of cable-shift systems for manual transmissions under real-world conditions. Using the LabMaster test software, all relevant test parameters—including force, displacement, speed, cycle count, and pause time—can be freely programmed and precisely controlled. This allows a wide variety of load scenarios to be simulated in a manner that complies with standards and is reproducible.
Testing the ultimate tensile load of seat belt systems—consisting of a seat belt, belt pretensioner, and buckle—is an essential component of vehicle safety. Only through tests conducted in accordance with standards, such as ECE R16, can it be ensured that the individual components will function reliably in an emergency. For these testing tasks, Hegewald & Peschke offers high-performance universal testing machines with a rated force of up to 100 kN. The specially designed testing system for seat belt systems features a test room extended by 500 mm as well as additional front and rear safety doors. An integrated impact shield catches falling metal parts and increases safety for the machine and testing personnel during the test.
Mechanical testing of rubber and plastic components is typically performed using a tensile test in accordance with the relevant ISO 37 and DIN EN ISO 527 standards. With its tensile testing machines from the inspekt duo, inspekt blue, and inspekt table series, Hegewald & Peschke offers a versatile portfolio to meet a wide range of testing requirements. Depending on the required test force and component size, the appropriate testing system can be selected to perform standards-compliant and reproducible material tests.
High-strength thin steel and aluminum sheets are used in the manufacture of modern vehicle bodies, and their forming properties are critical to component quality. In the metal tensile test per DIN EN ISO 6892, the vertical anisotropy (r value) is determined in accordance with DIN EN ISO 10113, which provides important insights into the deep-drawing behavior and formability of the sheets. With universal testing machines from the inspekt table series and suitable strain measurement systems, Hegewald & Peschke offers a high-performance solution for determining the r value in accordance with standards, thereby supporting material characterization, quality control, and the approval of new material batches.
High-precision fine-blanking parts are used in vehicle transmissions; these parts are characterized by right-angled, virtually burr-free cut surfaces and high dimensional accuracy. Since these components are subjected to high mechanical stresses during operation, they must meet strict quality requirements both during development and in series production. For quality assurance, the components are tested using the universal testing machine inspekt blue 20 kN nd a specially adapted loading device. The goal of the testing is to verify mechanical strength and ensure component functionality while keeping the component weight as low as possible.
Testing of fine-blanking parts
Your advantages with test benches from Hegewald and Peschke
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Modular component test benches: Adaptable to component geometry and test task
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Single-axis and multi-axis test benches: With servo-electric and/or pneumatic test axes
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High control and measurement accuracy: Reproducible results even in dynamic tests
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Flexible test software: Freely definable test sequences without programming knowledge – everything from standard-compliant tests to customer-specific test sequences can be implemented
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Future-proof: Modular design offers expansion for new components and standards
We specialize in automotive testing technology and, in addition to our universal testing machines and component test benches, we also offer special test benches such as torsion testing machines and stone impact testers. For our vehicle testing technology, we provide you with excellent service and software support, as well as a supply of spare and wear parts for 10 years.
Discuss your testing requirements now
Are you planning to test components in the automotive sector and looking for a suitable test bench or universal testing machine? With our many years of experience in the automotive sector, we are happy to support you in designing the optimal testing system.
Talk to us about your testing requirements.
Testing of rubber and elastomers according to ISO 37
Tensile testing machine inspekt table with long distance extensometer L1100
- Industry: Automotive industry, medical technology, construction industry
The ISO 37 or ISO 037 test standard deals with the determination of the tensile strength and elongation of rubber and elastomers. The standard ensures that the mechanical properties of the two materials are tested under standardised conditions so that the results are comparable. The results ensure that products made from these materials meet the required specifications and quality standards.
Testing machine for component tests on fuel cells
Component testing for electromobility
Fuel cells have the potential to fundamentally change the way we generate and use energy. They offer an efficient and environmentally friendly way of generating energy by converting hydrogen and oxygen directly into electrical energy and water without producing harmful emissions.
Determination of Perpendicular Anisotropy (r-value) According to DIN EN ISO 10113
Universal testing machine inspekt table 20 kN with extensometers for measuring longitudinal and transverse strain
The ISO 10113 test is intended for flat metal products such as thin sheets or strips—for example, made of steel or aluminum—for which anisotropic strain properties are critical. Typical fields of application include the automotive and automotive supply industries, mechanical engineering, and other sectors where sheet metal forming plays a role. Thin sheets are used in all branches of industry, which is why extensive material testing is required. The result (r-value) is used to optimize forming processes and for the acceptance testing of new material batches.
Component testing on safety friction clutches for the automotive industry
Universal testing machine inspekt table 5 kN with temperature control chamber
Friction clutches in electric tailgates of vehicles are safety-relevant components that prevent uncontrolled closing. To ensure that these clutches function reliably, they are tested using a special testing system from Hegewald & Peschke that simulates both pressure and torque loads under realistic conditions.
Testing of fine-blanking parts for the automotive industry
Universal testing machine inspekt blue 20 kN with pressure device
Fineblanked parts are used in safety-relevant systems such as brake systems, belt devices and gearboxes. Due to the high mechanical load, the material and design of these components must meet strict testing requirements, both in development and in ongoing production. The inspekt blue 20 kN universal testing machine with a pressure device is used for quality assurance.
Determination of the abrasion and friction properties on deep-drawn sheets
Special testing machines for strip tensile tests, friction tests and draw-bead tests
- Branch: Automotive industry
This testing machine allows to determining the abrasion and friction properties on deep-drawn sheets. Those sheets are used e.g. for engine bonnets, car wings, doors or pillars. The corresponding test procedure is the draw-bead-test.
Static puncture tests and bending tests on glass according to ISO 614 und DIN EN 1288-3
Glass testing machine inspekt S 50 kN
- Branch: glass industry
With the inspekt S 50kN, stamp compression tests can be carried out on glass according to ISO 614 and bending tests according to DIN EN 1288-3 up to a maximum load of 50 kN.
Test stand for cable-controlled gearshift
Component tests on cable pull circuits
The test stand is intended for vertical and horizontal testing of cable pulls for gearshifts.
The test software LabMaster from Hegewald & Peschke allows complete control of the machine, display of measured data, calculation of test results and data storage.
Determination of the shear strength of brake linings
Universal testing machine inspekt table 250 kN
- Branch: automotive industry
The inspekt table 250 kN tensile testing machine can be used to test the shear strength of brake linings. For this purpose, the machine is equipped with a shearing device, a hydraulic unit and a safety door.
Testing of flat tensile specimens for the automotive industry
Universal testing machine inspekt 250 kN
- Branch: Automotive industry
The inspekt 250 kN universal testing machine offers a powerful solution for the mechanical testing of materials used in the automotive industry. It enables precise testing of flat tensile specimens made of aluminum, stainless steel and various deep-drawing steels used for car body and structural components.
Component testing and material testing of aluminum and steel
Universal testing machines inspekt table 50 kN and inspekt table 250kN
- Branch: Automotive industry
The mechanical testing of aluminum and steel plays a decisive role in quality assurance and the development of new materials. Especially in the automotive industry, materials must meet strict requirements. Hegewald & Peschke offers specialized universal testing machines from the inspekt table series, which enable both standardized and individual testing procedures.
Testing of Mechanical Properties on CFRP specimens according to ASTM D3039, ISO 527, ASTM D790 & ISO 14125
Universal Testing Machine inspekt 250kN with Temperature Chamber and Video Extensometer
- Industries: Automotive industry, aviation and aerospace industry, plastics industry
Carbon fiber reinforced plastics (CFRP), commonly known as carbon, are characterized by their high strength combined with low weight. These properties make them ideal for applications in aerospace, automotive, and sports equipment industries. The testing system is used to determine the mechanical properties of composite samples by means of tensile tests (e.g. according to ASTM D3039 & DIN EN ISO 527) and bending tests (e.g. according to ASTM D790 & DIN EN ISO 14125.
Tensile tests on the components of vehicle seats
Universal testing machine inspekt 100 kN, extended by 550mm
- Branch: automotive engineering
To reduce the risk of injury in automobile accidents, especially safety relevant components of vehicle seats are tested using the inspekt 100kN special testing machine in terms of their material quality and stability...
Testing of car windows - Adhesive load measurement on bonded joints
Universal testing machine inspekt solo 2.5 kN with special peel device
- Branch: automotive engineering
A modern automobile is made up of up to 10,000 individual components, including numerous small and micro components. The inspekt solo 2.5 kN universal testing machine enables tensile and pressure tests on especially sensitive and sometimes heavily stressed small components like side windows at cars with an inspection fixture for detention force determination of splicing tapes...
Tensile, compression and bending tests on ceramic components
Universal testing machine inspekt table 50kN with a special device for ceramic specimens
- Branch: automotive industry, ceramics industry
Since the invention of the spark plug, ceramic components have gained a secure place in vehicle manufacturing. They are built into a wide variety of components and make an active contribution towards vehicle safety, environmental impact and vehicle comfort. Typical areas of use include, for example, catalytic converters, sensors and lighting technology, particle filters, and much more.
Determination of the Ultimate Tensile Load of the Seat Belt-Pre-Tensioner-Buckle Assembly
Universal testing machine inspekt 100 kN, extended version
- Branche: automotive industry, aviation industry
The inspekt 100kN universal testing machine determines the fracturing force of the safety belt, safety belt tightener and safety belt buckle combination with a nominal load of up to 100kN...
Contact:
Hegewald & Peschke
Meß- und Prüftechnik GmbH
Am Gründchen 1
01683 Nossen
Phone: +49 35242 445-0
Fax: +49 35242 445-111
E-Mail: info@hegewald-peschke.de
Internet: www.hegewald-peschke.com
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