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  • Universal Testing Machines by Hegewald & Peschke
  • Component and furniture testing systems bei Hegewald & Peschke
  • Hardness testing machines by Hegewald & Peschke
  • Length measurement technology by Hegewald & Peschke
  • Special testing systems by Hegewald & Peschke
  • Automated testing systems by Hegewald & Peschke
  • Testing software by Hegewald & Peschke
Competency generates results
 

Testing of foam materials

Flexible and rigid polymer foams are used as materials in a wide variety of industries and must fulfil high quality and safety requirements. In order to fulfil these requirements, intensive and standard-compliant foam testing is essential. The foams are tested for their compression hardness or indentation hardness, for example, or their tensile strength in tensile tests.

Flexible polymer foams are mainly used in seating furniture, mattresses and cushions due to their cushioning and comfort properties. However, they are also used as insulating material for acoustic and thermal insulation and are used as protective materials in packaging and filters.

Rigid foams are also used in house construction as thermal insulation material or for impact sound insulation. In addition, their lightness and stability make them a sought-after material for furnishing offices and salesrooms.

Hegewald & Peschke supplies a wide range of testing systems for standardised flexible and rigid foam testing as well as for testing foam components and furniture.


Testing applications for universal testing machines with accessories

Compression test on flexible foams

Universal testing machine inspekt table with compression plate and load cell displacement unit

Possible test procedures:

  • Determination of compression properties and compression hardness acc. to DIN EN ISO 3386
  • Determination of indentation hardness acc. to DIN EN ISO 2439, DIN 53577, DIN 53579

Test system:

  • Universal testing machine inspekt table with widened test area for different specimen sizes
  • Accessories for compression testing:
    • Load cell displacement unit for eccentric com-pression testing at different points on the specimen
    • Large movable compression plate for support-ing the specimen
    • Round compression pad for load application
  • Option: lead-through in the lower crosshead for testing large test specimens underneath the machine
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Compression tests on hard foam

Universal testing machine inspekt table with compression plates

Possible test procedures:

  • Determination of compressive strength, deformation, compressive load and compressive modulus acc. to DIN EN ISO 844

Test system:

  • Universal testing machine inspekt table
  • Compression plates
  • Optional: Connection of displacement transducers to the compression platen for deformation measurement
more

Tensile tests on polymer foams

Universal testing machine inspekt solo with pneumatic grips

Possible test procedures:

  • Determination of tensile strength and elon-gation at break acc. to DIN EN ISO 1798
  • Determination of tear strength acc. to DIN EN ISO 8067

Test system:

more

Creep tests on 3D-printed plastic foams

Universal testing machine inspekt duo with compression plates

Possible test procedures:

  • Creep tests to determine the creep behaviour under constant load
  • Relaxation tests
  • Compression tests

Test system:

more

Test applications for special test systems

Combined testing system for ageing tests and hardness measurements on foams

  • Ageing test according to EN ISO 3385: Determination of fatigue by constant-load pounding (fatigue test)
  • Hardness measurement according to EN ISO 2439/EN ISO 3386: Determination of hardness using the indentation method
  • Standards-based setup of test sequences using LabMaster material testing software
more

Testing machine for ageing tests on foams

  • Ageing test in accordance with EN ISO 3385 and DIN 53574
  • Flexible adjustment of the test specimen height 20 to 90 mm
  • Setup and execution of the standard-compliant test sequence via PLC control
more

Test rig for foams and upholstered furniture

Test frame with an inspekt S 5 kN single-spindle load unit

  • Tensile or compressive loading possible
  • Lateral displacement of the load unit by ±400 mm possible
  • Height adjustment by 600 mm possible
  • Stroke: 500 mm
more

Test rig for foam compression testing

Portal load frame with central load unit inspekt S 5 kN

  • Hardness testing on finished parts, indentation test on moulded parts acc. to DIN 53579
  • Determination of indentation hardness acc. to ASTM D 3574-B1
  • Determination of compressive stress-strain properties according to EN ISO 3386
more

Test rig for testing the durability and hardness of mattresses

  • High rigidity of the test platform with movable fixing elements
  • Testing of hardness and fatigue strength (acc. to EN 1957) possible without manipulating the mattress
  • Also available as a stand-alone test stand for fatigue or hardness tests
  • Automatic lifting of the test roller after the end of the test
  • Hardness testing device can be freely positioned over length and width
more

Universal test fields for furniture and component testing

  • Modular principle for flexible and standard-compliant realisation of customer-specific requirements
  • Pneumatic and electrical test axes for dynamic fatigue, ageing and functional tests
  • 2 different control concepts:
    • Calmar Pro - a software-based control concept that also allows multiple tests to be performed independently of each other
    • Calmar One - a PLC-based control concept that is easy and convenient to operate and enables faster processing of the test task thanks to shorter cycle times
more

The ideal testing software for foam testing

Our universal testing machines are equipped with the LabMaster testing software, which enables user-friendly setup and execution of test sequences for customised tests. It guarantees fast and reliable determination of results and offers a high degree of flexibility when integrating external measuring devices. Data import and export for customised software such as QDAS or SAP is also possible.

The CalMaster testing software is used for the Calmar pro furniture and component testing technology series. It offers standard-based test templates stored in the system, which allow the tests to be parameterised with little configuration effort. All required parameters are preset: Once the template has been loaded, testing can begin immediately. Of course, it is also possible to define individual, application-specific single-axis and multi-axis test sequences.

 

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Overview of testing systems for foam materials

 

Safe test results:

certifications