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Professional modernization of universal testing machines

Universal testing machines are used to determine physical material properties. Standard specimens as well as unusual finished products and components can be tested with a materials testing machine. In addition to new machines, Hegewald & Peschke also offers professional and manufacturer-independent modernization of older existing machines for materials testing in compliance with standards. Have your testing machine professionally assessed by our expert team now!

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The modernization of universal testing machines by Hegewald & Peschke

Thanks to our many years of experience in the field of testing machine modernization, we have a modular system of high-quality and sustainable components that enable us to renew your electromechanical or hydraulic universal testing machine. The retrofit is manufacturer-independent and our team can also modernize testing machines from Zwick, Instron, Shimadzu, UTS and Schenck-Trebel, for example.

The extent to which your testing machine should be retrofitted always depends on the individual case. Our expert personnel assess the condition of the testing technology and on this basis develop a modernization concept designed to meet your requirements.

If the hardware components of your materials testing machine are still in good condition, we can carry out a cost-attractive retrofit of the testing technology with our modern measured value acquisition system. This meets the highest requirements for measurement accuracy and allows digital data acquisition. The force, the crosshead travel and the strain of the testing machine as well as possible external sensors are recorded via our universally applicable material testing software LabMaster and can be evaluated accordingly. The application software, which was specially developed in-house for materials testing, also allows the test data to be stored securely thanks to its database structure. Customer-specific parameters, results and channels can be entered and calculated. If required, data import and export to other networks can be set up on an individualized basis.

We also equip your universal testing machine with a modern digital control system. You will receive from us a materials testing machine that can be completely controlled via the LabMaster software, which can be used in all areas of materials and component testing. Often the components of your existing testing system can be reused, so that the drive or the hydraulic unit can remain in the testing machine. This modernization solution is particularly interesting for materials testing machines in the higher load range above 100 kN, but it is also advisable to check the cost-effectiveness of a "retrofit" for testing machines with smaller capacities, as the investment costs can be relatively low compared to the purchase of a new machine.

Depending on the condition and drive concept, we can also carry out the modernization of your universal testing machine with a new digital control and the use of a completely new drive, so that ultimately only the load frame of your machine will continue to be used. The existing drive of an electromechanical testing machine is replaced by a brushless AC drive with servo amplifier, while hydraulic testing machines are equipped with a new hydraulic power pack and servo valve. We install the electronic components in a switch container and adapt the gearbox of the testing machine accordingly.

Our models for modernizing testing machines at a glance:

1. retrofitting with data acquisition system

With this modernization variant, the existing measured value channels force, crosshead travel and, if necessary, elongation are digitally recorded by the existing sensor system of the testing machine. Optionally, sensors such as load cells or crosshead/piston travel measuring system can be renewed. The measured value acquisition and evaluation is carried out with the universal material testing software LabMaster from Hegewald & Peschke MPT GmbH. The universal testing machine is not regulated by the software but operated and controlled after the retrofit as before.

The modernization includes the following components:

  • Electronic data acquisition system
  • LabMaster materials testing software
  • Manual operation with digital force-displacement display optional
  • if necessary load cell and crosshead/piston displacement measuring system
  • optional strain gauge

Modernization of testing machines with data acquisition systems

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2. retrofitting with a modern digital control unit

The drive/servo amplifier of the electromechanical materials testing machine or the hydraulic power unit/servo valve of the hydraulic testing machine will continue to be used. The previous control system is replaced by a modern controller. The prerequisite is that the components work properly and can be controlled. This will be assessed in advance by our technical staff. 

The modernization includes the following components:

  • Electronic control unit with measured value acquisition system
  • LabMaster materials testing software
  • Manual operation with digital force-displacement display for manual setup of the machine
  • if necessary load cell and crosshead/piston travel measuring system
  • optional strain gauge

Modernization of testing machines with digital control

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3. complete retrofit with modern digital control unit and new drive

Basically, only the load frame of the testing machine is still used. The servo motor as well as the servo amplifier of the electromechanical materials testing machine or the hydraulic unit/servo valve of the hydraulic testing machine are renewed. If necessary, the gearbox will also be overhauled and adapted to the new drive parameters. The previous electronics will be replaced by a modern control system with regulating unit. With this variant, the risk of failure due to old components is lowest. This is offset by higher costs, which are generally only worthwhile in the load range above 100 kN.

The modernization includes the following components:

  • AC drive/servo motor or hydraulic unit/servo valve
  • Crosshead/ piston travel measuring system
  • Electronic control unit with data acquisition system
  • LabMaster materials testing software
  • Manual operation with digital force-displacement display for manual setup of the machine
  • integration of load cell - if necessary new load cell
  • optional strain gauge

Complete retrofit of a testing machine with new drive and control system

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  • Vorher-Nachher-Bild der modernisierten Prüfmaschine Zwick1445
    Modernisation of a Zwick 1445 testing machine
  • Vorher-Nachher-Bild der modernisierten Prüfmaschine Shimadzu AGS-G
    Modernisation of a Shimadzu AGS-G 10 kN testing machine
  • Vorher-Nachher-Bild der modernisierten Prüfmaschine Instron 5582
    Modernisation of a Instron 5582 testing machine
  • Vorher-Nachher-Bild der modernisierten Prüfmaschine Kögel 207, 20 kN
    Modernisation of a Kögel 207, 20 kN testing machine
  • Vorher-Nachher-Bild der modernisierten Prüfmaschine Wolpert TZZ 250 kN
    Modernisation of a Wolpert TZZ 250 kN testing machine
  • Modernisierte Prüfmaschine Hoytom 2000 kN
    Modernisation of a Hoytom 2000 kN testing machine
  • Modernisierte Prüfmaschine Schenk-Trebel RM(E)RSA50, 100kN
    Modernisation of a Schenk-Trebel RM(E)RSA50, 100kN testing machine
  • Modernisierte Prüfmaschine von UTS, 10 kN
    Modernisation of a UTS 10 kN testing machine
  • Modernisierte hydraulische Prüfmaschine EU40, 400 kN
    Modernisation of a EU40, 400 kN hydraulic testing machine
  • Modernisierte Prüfmaschine UTS 200
    Modernisation of a UTS 200 testing machine

You can also benefit from our extensive service offers

Hegewald & Peschke is your expert when it comes to the professional modernization of your universal testing machines. We convince not only with high-quality hardware and software, but also with comprehensive services.

The installation of the devices as well as the training of your operating personnel is carried out by our expert staff. You will receive follow-up training directly on site or in our application laboratory. If you still have questions during the entire service life of your testing machine, then you can use our free software service at any time. Our experts are also available to advise you after installation and commissioning. Decide to take advantage of our offer and contact us at any time to arrange an appointment. We are at your disposal! We would also be pleased to inform you about our component and furniture testing technology as well as hardness testers and hardness testing machines.

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